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Many organizations have no documented
information as to just how well a given supplier's quality performance
really stacks up the other suppliers of a similar commodity.
Supplier Quality Performance Data Tracking (SQPDT) services, as we provide them,
is painless for our customers. Not only that,
but it has all of the flexibility anyone could imagine.
As you can understand, we need to have you
provide us the information in some form or fashion to get into a
database. To make that happen as painless as possible, the
following options are available to make this happen.
- We can capture the information by
having your personnel enter the information directly to your database
via our secured web site on the internet.
- We can capture the information by
having your personnel enter the information at your facility. It would
go directly to your on site database with a data entry program that we will
provide you. You will then upload the accumulated data to us at regular intervals.
- You can capture information from
database tracking systems already in place. Many purchasing
programs include the tracking of received items, but rarely include
reporting functions which flag excellent or poor supplier quality.
The appropriate information can usually be obtained easily by your
information systems group and e-mailed to us at regular intervals.
We then translate the information for inclusion on your web site
database.
- You can capture the information on simple
Pencil and Paper Log Sheets and mail them to us at regular
intervals. We will do the data entry from your log sheets
and enter the data into your web site database. Together, we will figure out some way
to make it happen.
There are any number of items or fields that
you may wish to capture for your supplier tracking. All of this
can be easily accomplished. There are a number of fields we
view as being helpful to determine Supplier Quality Performance.
Some are Essential, while others may be desirable, but are not
essential. Any other fields you desire can also be included.
- Date of your inspection (Essential)
- Type of Inspection (Desirable, but not
Essential) This would be for a. Product ininspected while in use at the
facility that was found to be deficient (FI), b. Product
inspected at a suppliers facility/Source Inspections( SI), or c. Product checked by your Receiving
Inspection area (RI). This will default to RI with hard coded drop
down for the other two.
- Inspection Number (Desirable,
but not Essential)
- NUPIC Supplier Number (Desirable,
but not Essential)
- The Supplier's name (Essential)
- The location of the supplier -
City/State (Desirable, but not Essential) Note: This becomes very
important for suppliers of the same name with facilities in different
locations.
- Your Purchase Order Number (Desirable,
but not Essential)
- Your Purchase Order Line Item Number
(Desirable, but not Essential)
- Your Buyer's Initials
(Desirable, but not Essential)
- The Type Of Purchase (Desirable, but
not Essential) Note: For example with the nuclear industry the types
would be Safety Related, Augmented Quality, or Commercial Grade
- The Part Number (Desirable, but not
Essential)
- The Part Name (Desirable, but not
Essential)
- Whether the Lot inspected was
Acceptable, Deficient, or whether the status is uncertain (Essential)
Note: The rule for this item is that if the Acceptability
of the Lot can not be determined, then the status is uncertain (?)
until a decision is made. The supplier, therefore, would not be
Responsible for the uncertain Lot being Deficient.
- Is the supplier Responsible, if the Lot
under inspection was found to be Deficient (Essential
only when the Lot
inspected is found Deficient). Normally about 1/3 of the Deficiencies are
not the responsible of the supplier.
- Deficiency Report Number (Desirable, but
not Essential) There are all kinds of names or initials for Deficiency
Report, so whatever you call your Deficiency Reports is what will be
shown for your data entry information.
- The Deficiency Code for the deficient Lot,
even if it was not the suppliers responsiblity.
- Inspector name/initials/clock number (Desirable, but not Essential)
- Comments (Desirable, but not Essential)
This would be for any comments about the inspection.
Note that the Essential fields are date,
type of inspection, supplier name, acceptable/deficient, if Deficient was the supplier
responsible, and if deficient the deficiency code.
The information will be used to compile a stack
Supplier Quality Performance Data Tracking reports. These
reports include:
- A Supplier Quality Performance Data Tracking report which takes all suppliers in your database and shows the
number of Lots inspected and the percentage which you have determined
are deficient and the responsibility of the supplier. This report
show information for the current quarter, the last quarter, the last
12 months, for the period 13 to 24 months, and for the period 25 to
36 months. If there are a number of locations, the report will
also reflect the same information, but include all locations.
When there are multiple facilities, this report will have an option
of either including or excluding the user facility in the supplier
summary information.
- There will be a report which shows all Lots
inspected where the inspector was not able to determine whether the Lot
was acceptable or deficient at the time of inspection. The
supplier NEVER is held responsible on any reports when the
inspection information does not reflect the Lot
was found deficient and the supplier was responsible for the
deficiency.
- There will be a report which determines the
top 10 poorest suppliers in the past year. One of the criteria
for this reports is that the supplier MUST have provided a minimum
of 25 Lots of material in the past 12
month. This report will reflect the percentage deficient which
were found to be the suppliers responsibility.
- There will be a report which determines the
top 10 best suppliers in the past year. One of the criteria
for this reports is that the supplier MUST have provided a minimum
of 25 Lots of material in the past 12
month. This report will reflect the percentage acceptable
which were not found to be the suppliers responsibility.
- There will be Commodity Code report which
will show suppliers listed for all or any given commodity, rated by
the best supplier at the top of each Commodity. The Supplier
Commodity Codes will be identified as an separate thing to do for
each facility. There may be multiple Commodity Codes for each
supplier. When there are multiple facilities, the option
will be provided for just the single facility or for all facilities.
- There will be a report for each facility
showing all of their suppliers and the appropriate Commodity Codes
which they have identified. For those suppliers which are
either new or for some other reason lack Commodity Codes, they will
be assigned Commodity Code "999".
- There will be a report which prints out the
Commodity Codes list. The Commodity Code list will be
identical to the NUPIC Commodity Code list.
- There will be a report which shows all or a
given supplier by Deficiency Codes. When there are multiple
facilities, the option will be provided for just the single facility
or for all facilities.
- There will be a report which prints out the
Deficiency Codes list.
- Any single facility which desires additional
reports will be given the option on their internet screen to print
out their special reports anytime they wish.
- There are many other reports that you can
print out or view in addition to the above, all available to you and
any of your personnel that you desire, directly over our secured
internet site.
- The SQPDT group will share the SQPDT summary information
on suppliers the NUPIC organization tracks with all NUPIC members on the NUPIC web site.
The results should benefit all members of the NUPIC organization and
encourage non-SQPDT members to join.
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